S No.548/1, Katrambakkam-A,
Sriperumbudur, Kanchipuram,
Tamil Nadu-602 109.
At FREXTO CAST SOLUTION PRIVATE LTD., we are committed to delivering excellence through a robust and technologically advanced infrastructure. Our facility, set to launch in May 2025 at Katrambakkam, Chennai, is designed with end-to-end systems and control mechanisms to support the complete aluminium casting process — from concept to seamless launch of products to the market.
We integrate cutting-edge machinery, automation, and stringent quality control processes to ensure that every casting meets the highest standards of precision, consistency, and reliability. Below is an overview of our key facilities:
We are equipped with 500 kg capacity electrical hydraulic tilting furnaces for efficient and consistent alloy melting. These furnaces ensure uniform temperature control and enhanced energy efficiency. To support uninterrupted production, we also have 500 kg capacity electrical holding furnaces for continuous feeding into the casting process.
Understanding the importance of core quality in casting, we maintain a dedicated *sand testing laboratory* for incoming and in-process inspections. Equipment includes:
These instruments ensure every shell core meets structural and thermal performance criteria, resulting in better dimensional accuracy and durability of the final castings.
Our advanced CCD-based Arc Spark Optical Emission Spectrometer allows precise analysis of aluminium alloy composition during melting. This fully digital, current-controlled spectrometer ensures:
This tool is essential for batch-wise composition validation and maintaining metallurgical integrity.
To produce intricate core profiles for Gravity Die Casting (GDC), we utilize an automated double-shoot rollover shell core machine. Equipped with:
This ensures precise and repeatable core making aligned with casting specifications.
Our tilting-type die casting machine supports both vertical and tilt pouring processes, offering flexibility for various casting applications. The machine features:
This system ensures consistent quality and eliminates human error in critical casting parameters.
To maintain metallurgical purity, we employ a mobile degassing unit with a graphite rotor and sleeve system for removing hydrogen gas using nitrogen. Features include:
This prevents gas porosity and ensures dense, defect-free castings.
Our post-processing section is fully equipped with:
These operations ensure components are refined, deburred, and validated before dispatch, enhancing finish and function.
We utilize CNC machining centers to perform precision operations such as drilling, milling, turning, and threading on cast components. These systems ensure consistent accuracy across large production runs and enable complex contouring with minimal tolerance variations.
Key Highlights:
Our VMCs are integral for high-precision vertical milling tasks, especially on complex cast components. These machines are ideal for intricate part geometries and critical dimensional tolerances required in prototype and production casting applications.
Key Highlights:
To ensure the dimensional accuracy and conformance of our products, we use CMM inspection systems for final quality checks. These machines verify critical dimensions, surface flatness, and geometric tolerances with micrometer-level precision.
Capabilities
With these facilities, FREXTO CAST SOLUTION PRIVATE LTD. is poised to become a trusted partner for aluminium casting needs, delivering innovation and precision at every step.